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Case study

Hyper Racer X1 Composite Bodywork

The complete body of the X1, designed around the chassis and made in composites in our own workshop, fitting every car the same way.

ClientHyper Racer
IndustryMotorsport
CapabilitiesDesign, Composites
Volume60+ cars

The challenge

Bodywork is the first thing people see, but on a race car it also has to manage airflow, protect the driver and the mechanical parts, and come off quickly for servicing. On the X1 it also had to fit more than 60 chassis consistently and be practical to repair or replace after contact.

Requirements

  • A consistent, accurate fit on every chassis
  • Quick removal and refitting for servicing
  • Light, stiff panels that hold their shape
  • Smooth surfaces ready for paint, wrap and livery
  • Repeatable production for a growing fleet of cars

Our approach

The body was designed in CAD together with the chassis, so every panel has a defined mounting point and fits each car the same way. The panels are made in composites in our workshop and finished ready for each team's paint or wrap.

A line of Hyper X1 race cars in the pits, each in a different livery
One body design, a different livery on every car

Because the bodywork is designed and made under one roof, replacement panels match the originals and can be supplied to teams and distributors quickly.

Results

60+cars built with the same body
1body design fitted to every car
Raceproven in competition

The same process suits any product that needs a light, durable and good-looking outer shell, from vehicle panels to equipment covers and enclosures.

Gallery

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